Lately I have been in need of a froe for some of the woodworking I have been doing. I have looked around for them on the internet and while you can still find a few companies selling them, they are not cheap. Being the crafty type of person that I am, I decided that I would just take the time to make my own.
So what is a froe? Well, since you asked, here is the definition from Wikipedia:
“A froe (or frow) is a tool for cleaving wood by splitting it along the grain. It is an L-shaped tool, used by hammering one edge of its blade into the end of a piece of wood in the direction of the grain, then twisting the blade in the wood by rotating the haft (handle). A froe uses the haft as a lever to multiply the force upon the blade, allowing wood to be torn apart with remarkably little force applied to the haft. By twisting one way or the other the direction of the split may be guided.”
So, a froe used in combination with a wooden mallet can split logs into useful things such as planks, wooden shingles, stave’s, or kindling. The thing that I will most often need it for will be to split stave’s from logs. These can then be made into things such as spoons, tool handles, spindles, etc.
A member from the BCUSA forum was kind enough to send me a chunk of leaf spring to make one from. Here is the leaf spring as I received it.

First thing I did was take a flap sanding disk on my angle grinder to clean off the rust. I then laid out the profile that I wanted for the end.

Next I cut the profile with a cut off wheel in the angle grinder.

After cutting the blade to the profile I wanted, I put the flap sander back on the grinder and rounded over the edges.

Then I spent a fair bit of time using a grinding wheel on the angle grinder to profile the edge. I was shooting for what I thought might be about 30 degrees as that is the angle Drew Langster suggested in his book, “Green Woodworking”.

If you look closely you will see that I removed the bushing that was in the eye in the previous picture. I did this so that when I install the handle, the eye will spring out a bit allowing it to grip the handle tightly.

Just for kicks, I put a bevel gauge on it set to 30 degrees, and whammo I was exactly 30 deg. That was some good eyeball work.

All that was left to do was to make a quick handle so that I could start using it. At some point I will make a longer one, but for now this will work.

That is it. Overall it probably took about two hours to do the entire thing. Next I need to make a large mallet for striking it with and away I go.
Thanks for looking, and let me know what you guys think.
Dave